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Production

Flex Mandrel Production

Our Flex Mandrel production line utilizes flexible, reusable mandrels (typically made of TPX) to support the hose during the extruding, braiding, curing, and cooling processes. The flexible mandrel allows the uncured hose to be bent and coiled during handling before curing.

Equipped with 18 advanced braiding machines (Mayer and OMA) this workshop enables us to produce continuous lengths of hose (up to 115 meters) with precise braid angle, consistent coverage, and superior reinforcement placement — ideal for high-volume production of braided hydraulic hoses.

Rigid mandrel production

Our Rigid Mandrel production line uses precision-ground, straight steel mandrels (solid or tubular) to support the hose during the entire manufacturing process. The rigid mandrel ensures exceptional dimensional accuracy, straightness, and concentricity — particularly critical for ultra-high pressure, large-diameter, or close-tolerance hoses.

The workshop features three production lines:

  • One braided hose line – Equipped with a 48-carrier OMA (Italy) braiding machine, capable of producing large-diameter braided hoses as well as precision single and double braid constructions.
  • One braided hose line – Equipped with a 48-carrier OMA (Italy) braiding machine, capable of producing precision large-diameter single and double braid hoses.
  • Two spiral hose lines – Featuring Magnatech spiral machines, including a 4-deck line and a 6-deck line for ultra-high pressure spiral hoses.

This combination of rigid mandrel technology and world-class machinery enables us to produce hoses that meet the most demanding OEM specifications, with tight tolerances, consistent wall thickness, and exceptional burst and impulse performance.

Assembly Crimping

Our two fully automatic assembling lines — one Straight configuration and one U-shaped configuration. These high-speed, computer-controlled production lines integrate cutting, end preparation, fitting assembly, crimping, testing, and marking into a seamless, automated workflow.

The lines are fully connected to our MES (Manufacturing Execution System), SAP ERP, and LIMS (Laboratory Information Management System), ensuring complete traceability, real-time production monitoring, and consistent, repeatable quality for every assembly produced.